HSG8000 & IVEC: How alta are pioneering electrification in heavy machinery


Author

Rebecca Gilson

alta has introduced the HSG8000 Total Power Control Unit (TPCU), setting a new standard in connecting heavy machinery with renewable energy sources. This advanced system comprises two core components: a high-powered electric DC/DC converter (DCDC) and a Power Control Unit (PCU). Designed to facilitate the integration of battery or fuel cell technologies, the HSG8000 represents a major advancement in electrified solutions across industries.

HSG8000 Diagram

IVEC System Diagram

Technology Driving Efficiency

Central to alta's solution are Insulated Gate Bipolar Transistors (IGBTs), enabling precise control over power distribution in heavy machinery. This technology not only enhances energy efficiency but also reduces waste and operating costs significantly. Globally implemented, IGBTs have become indispensable in modern electrical solutions, ensuring optimal performance and sustainability.

Applications Across Industries

The versatility of the HSG8000 is evident in its applications:

TR100 E

Mining Trucks

alta's technology powers the NHL’s 100T fully electric mining truck using the HSG8000-M-EV01 variant. This deployment has been pivotal in mass-producing electric mining trucks, transforming operations with cleaner, more efficient technology.

Locomotives

In collaboration with projects like the Australian DC diesel locomotive new energy transformation project, where a pure battery power pack drive and internal combustion power can be switched, the HSG8000 enables seamless transitions to hybrid and pure electric locomotives. By integrating components like the DC-DC converter and Battery Management System (BMS), alta facilitates the shift from traditional diesel-powered systems to sustainable electric solutions.

Variations

The diverse range of models facilitates the conversion of heavy machinery across varying sizes and types.

Innovative Integration with IVEC

alta’s Integrated Vehicular Electrical Control system (IVEC) further enhances the functionality of the HSG8000 by addressing critical challenges such as harmonics and system integration. Harmonics, a significant barrier in decarbonizing heavy industry, are effectively mitigated through IVEC’s holistic control system. By consolidating multiple control units into a single, open-source platform, IVEC maximises efficiency and compatibility, ensuring seamless operation of integrated energy systems within vehicles.

Future Prospects

Looking ahead, alta remains committed to advancing electrification in heavy machinery. The HSG8000 and IVEC systems are not just solutions for today but are designed to accommodate future innovations in energy technology. This forward-thinking approach ensures that alta’s products continue to lead in efficiency, sustainability, and operational excellence.

alta’s HSG8000 is not just a technological advancement but a catalyst for transforming industries towards sustainable energy practices. As global demand for cleaner solutions grows, alta’s commitment to innovation ensures that heavy machinery can operate efficiently and sustainably in the renewable energy era.